Product design

• Software for simulation of solidification SolidCAST
• Software for simulation of metal filling FlowCAST
• Rapid Prototyping
• Pattern Shop

Melting

• 1 Junker induction furnace with a capacity 800 Kg
• 9 Inductotherm induction furnaces with capacities unit between 1000 and 6000 Kg
• 1 electric arc Demag furnace with a capacity of 6000 Kg
• Pyrometers, optical and immersion from Northern Instruments, Sidermar and Ultimax

Molding

• Automatic +GF+ molding line in green sand, with a production capacity of 90 molds per hour and dimensional capacity 560x600x350 mm
• +GF+ Sand testing devices
• Automatic IMF molding line for resin bonded sand, with production capacity of 10 molds per hour and dimensional capacity 1100x1200x600 mm
• Automatic molding line for resin bonded sand, with dimensional capacity 4000x2000x1500 mm
• 2 Manual molding lines for resin bonded sand, with production capacity variable, depending on dimensions of parts and non restricted dimensional capacity

Core Shop

• Automatic, with core machines, and manual production, process sodium silicate - CO2, resin bonded sand and shell

Finishing Operations

• Shot blast machines
• Disc cutting machines
• Arc-air, plasma and oxi-acetilene
• High-frequency disk grinders
• Rotary machines with abrasives and metal cutters
• Double wheel and suspended grinding machines with diameters between 400 and 700 mm
• Driller, rectifying and boring

Heat Treatment

• 3 heat treatment furnaces natural gas fired, with capacities from 5 to 15 tons and maximum temperature of 1200 º C
• Means of cooling in water, polymer + water and forced air

Laboratory

• Philips and Spectro Spectrometers optical emission and X-ray fluorescence
• Portable Spectrometer Niton Xl3t 800
• Ströhlein for rapid determination of C, N and S
• Metallographic testing equipment from UNION and SONY, image analysis software from LEICA
• Universal testing machine for tensile/compression 60 tons Wolpert
• Impact tests machines 300 J Wolpert
• Universal hardness tester HRC, HB, HV Wolpert
• Portable durometers ERNST and EQUOTIP

Welding

• SMAW,MIG and MAG welding equipment
• Procedures certified according to EN ISO 15614-1, AD Merkblatt HP 2/1 and TRD 201
• Welders certified according to EN 287-1:2004, AD Merkblatt HP 3 and TRD 201

Non Destructive Tests

• Ultrasound tester Karl Deutsch
• Ferristscope Fischer
• Procedures and operators of non-destructive testing certified according to NP EN 473:2001 and ASNT SNT-TC-1A